Honda 2023 CB500F Motorcycle Sport Owner's Manual - Owner's Manual PDF.
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- User Manual - (English)
User manual Honda 2023 CB500F (145 pages)
Table of contents
- Welcome: Page 3
- A few words about safety: page 4
- Content: Page 5
- Vehicle safety: page 6
- Safety instructions: page 7
- Security Labels: Page 11
- Safety instructions: Page 13
- Driving Precautions: Page 14
- Accessories & Modifications: Page 18
- Loading: page 19
- User manual: Page 20
- Location of parts: page 20
- Instruments: page 22
- Indicators: page 46
- Switch: page 52
- Starting the engine: page 55
- Changing gears: page 57
- Refueling: page 58
- Warehouse equipment: page 59
- Maintenance: page 62
- Importance of maintenance: page 63
- Maintenance schedule: page 65
- Maintenance log: Page 68
- Maintenance Basics: Page 69
- Removing and installing body parts: page 82
- ...
This manual should be considered an integral part of the vehicle and should remain with the vehicle upon resale.
This publication contains the latest production information available prior to printing. Honda Motor Co.Ltd. reserves the right to make changes at any time without notice and without obligation.
No part of this publication may be reproduced without written permission.
The vehicle depicted in this owner's manual may not match your actual vehicle.
+ 2022 Honda Motor Co.Ltd.
Welcome
Congratulations on the purchase of a new Honda vehicle. Your decision to own a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda's reputation for building quality into every product.
For your safety and driving pleasure:
● Read this user manual carefully.
● Follow all recommendations and procedures in this manual.
● Pay close attention to the safety instructions in this manual and on the vehicle.
To protect your investment. We urge you to take responsibility for ensuring that your vehicle is well maintained and serviced. Also. Observe break-in guidelines and always perform the pre-ride inspection and other periodic checks in this manual.
When service is required. Remember, your Honda dealer knows your vehicle best.
If you have the required mechanical “know-how” and tools. You can purchase an official Honda service manual to help you perform many maintenance and repair tasks. 2 p. 128
Read the warranty information carefully so that you understand the warranty coverage and your rights and responsibilities. 2 p. 129
Also visit our website at www.powersports.honda.com.
Canada www.honda.ca.
Happy riding!
A few words about safety
your security. and the safety of others. is very important. The safe operation of this vehicle is an important responsibility.
So you can make informed security decisions. We have provided operating procedures and other information on safety labels and in this manual. This information alerts you to potential hazards that could injure you or others.
Naturally. It is not practical or possible to warn you of all hazards inherent in the operation or maintenance of any vehicle. You must use your own good judgment.
You can find important safety information in a variety of forms. including:
● Safety stickers on the vehicle
● Safety statements preceded by a safety alert symbol and one of three signal words: DANGER. WARNING. or CAUTION.
These signal words mean:
DANGER
You WILL BE KILLED or SERIOUSLY INJURED if you don't follow the instructions.
WARNING
YOU CAN BE KILLED or SERIOUSLY INJURED if you don't follow the instructions.
CAUTION
You CAN BE INJURED if you don't follow the instructions.
For additional important information, see the following titles:
NOTICE Information to prevent damage to your vehicle. other property. or the environment.
Contents
Vehicle safety p. 2
Operating instructions p. 16
Maintenance p. 58
Troubleshooting p. 98
Information p. 110
Technical data p. 136
Safety instructions .p. 3 Safety Labels p. 7 Safety Instructions ..p. 9 Precautions when driving ..P. 10 Accessories & Modifications p. 14 Loading .p. 15
This section contains important information about driving your vehicle safely.
Please read this section carefully.
vehicle security
security policies
Follow these guidelines to increase your security:
• Perform all routine and periodic inspections specified in this manual.
• Stop the engine and keep sparks and flames away before filling the fuel tank.
• Do not run the engine in enclosed or partially enclosed spaces. Carbon monoxide in exhaust is toxic and can kill you.
Always wear a helmet
It's a proven fact: helmets and protective clothing significantly reduce the number and severity of head injuries and other injuries. Always wear an approved helmet and protective clothing. 2 p. 9
Before riding
Make sure you are physically fit. mentally focused. and free from alcohol and drugs. Check over
Take the time to learn and practice
Even if you have driven other vehicles. Practice driving in a safe area to become familiar with the operation and handling of this vehicle. and getting used to the size and weight of the vehicle.
We encourage all riders to complete a Motorcycle Safety Foundation (MSF) approved course or state-approved training course. New riders should start with the basic course. and even experienced riders will find the advanced course an advantage.
For information about the MSF training course near you. Call the national toll-free number: (800) 446-9227.
security policies
vehicle security
continuation
USA For additional riding tips, see the You and Your Motorcycle Riding Tips booklet that came with your vehicle.
Ride defensively
Always be aware of other vehicles around you. and don't assume other drivers will see you. Prepare to stop quickly or take evasive action.
Make yourself easy to see
Make yourself more visible. especially at night. B. by wearing bright, reflective clothing. Position yourself so that other drivers can see you. Signaling before turning or changing lanes. and use your horn if necessary.
Ride within your limits
Never ride beyond your personal ability or faster than conditions require. Fatigue and inattention can affect your judgment and safe driving.
Don't drink or do drugs and ride
Alcohol or drugs and riding don't go together. Even a single alcoholic drink can impair your ability to respond to changing conditions. and your reaction time worsens with each additional drink. The same applies to drug use. Do not drink or use and drive. and don't let your friends do it either.
security policies
vehicle security
Keep your Honda in safe condition
It is important to properly maintain your vehicle and keep it in a safe driving condition.
Before each ride, inspect your vehicle and perform any recommended maintenance. Never exceed the load limits (2 p. 15). and do not modify your vehicle or install accessories that would make your vehicle unsafe (2 p. 14).
If you are involved in an accident
Your personal safety comes first. If you or someone else has been injured. Take the time to assess the severity of the injuries and whether it is safe to continue. If necessary, call emergency assistance. Also, obey applicable laws and regulations if another person or vehicle is involved in the accident.
If you decide to keep going. First turn the ignition switch to the OFF position. and assess the condition of your vehicle. Check for liquid leaks. Check the tightness of critical nuts and bolts. and check the handlebars. control lever. brakes. and wheels. Drive slowly and carefully.
Your vehicle may have suffered damage that is not immediately apparent. Have your vehicle thoroughly checked at a qualified service workshop as soon as possible.
security policies
vehicle security
continuation
Carbon monoxide hazard
Exhaust gases contain poisonous carbon monoxide. a colorless. odorless gas. Breathing carbon monoxide can cause unconsciousness and death.
If you run the engine in a narrow or even partially enclosed area. The air you breathe can contain dangerous levels of carbon monoxide.
Never leave your vehicle running in a garage or other enclosure.
WARNING
If you leave your vehicle's engine running while in an enclosed or even partially enclosed area, poisonous carbon monoxide gas can quickly build up.
This colorless breathing. odorless gas can quickly lead to unconsciousness and death.
Only run your vehicle's engine when it is outdoors in a well-ventilated area.
security policies
vehicle security
Other customizations
Adjusting the brake lever
You can adjust the distance between the tip of the brake lever and the handgrip.
# Customization method
Rotate the adjuster until the numbers line up with the index mark while pushing the lever forward to the desired position.
After setting. Before riding, check that the lever is working properly.
NOTICE Do not turn the adjuster past its natural limit.
maintenance
Index mark adjuster forward
brake lever
handle
Adjusting the rear suspension
A pin wrench is required to adjust the suspension. We recommend that you have your vehicle serviced by your dealer.
# Spring preload
With the adjuster you can adapt the spring preload to the load or the road surface.
Using a suitable pin wrench and an extension rod, turn the adjuster.
Use the pin wrench and extension rod to turn the adjuster. Position 1 is for a decrease in spring preload (soft). or turn the position to 3 to 5 to increase the spring preload (hard).
The default position is 2.
NOTICE Attempting to adjust directly from 1 to 5 or 5 to 1 can damage the shock absorber.
NOTICE Do not turn the adjuster beyond its limits.
NOTICE The rear shock absorber unit contains high-pressure nitrogen gas. Don't try to disassemble it. Service. or improperly dispose of the damper. Consult your dealer.
Other settings u Adjusting the rear suspension
maintenance
adjuster
pin wrench
extension bar
Engine does not start .P. 99 Overheating (Segment H flashes in coolant temperature display) .P. 100 Warning Indicators On or Blinking .P. 101 Low Oil Pressure Indicator P. 101 PGM-FI (Programmed Fuel Injection) Malfunction Indicator (MIL) P. 101 ABS (Anti-lock Brake System) Indicator .P. 102 Other warning displays p. 103 Fuel gauge error display .p. 103 Coolant temperature gauge error display .P. 104 flat tire .P. 105 Electrical fault p. 106
Battery is empty ..p. 106 Burnt out lightbulb .P. 107 Blown fuse .P. 108
Troubleshooting
The engine doesn'tstart
Starter works but engine will not start
Check the following points:
● Check the correct starting order of the engine. 2 p. 51
● Check if there is petrol in the fuel tank.
● Check that the PGM-FI Malfunction Indicator Lamp (MIL) is on. u If the indicator lamp lights up. Contact your dealer as soon as possible.
Starter doesn't work
Check the following points:
● Check the correct starting order of the engine. 2 p. 51
● Make sure the engine stop switch is in the position
(running) position. 2 p. 48
● Check for blown fuse. 2 p. 108
● Check for loose battery connection (2 p. 78) or battery terminal corrosion (2 p. 68).
● Check the battery condition.
2 p. 106 If the problem persists. Have your vehicle checked by your dealer.
Troubleshooting
Overheating (H segment flashes in coolant temperature gauge)
The engine will overheat if the following occurs:
● The H segment flashes in the coolant temperature display.
● Acceleration becomes sluggish.
When this occurs. Pull safely to the curb and perform the following procedure.
Prolonged rapid idling may cause the H segment to flash.
NOTICE Continued driving with an overheated engine can result in severe engine damage.
1. Stop the engine with the ignition switch. and then turn the ignition switch to the ON position.
2. Check if the cooling fan is working. and then turn the ignition switch to the OFF position.
If the fan is not running: Suspect a fault. Do not start the engine.
Transport your vehicle to your dealer.
If the fan is running: With the ignition switch off, allow the engine to cool.
3. After the engine has cooled down. Check the radiator hose and see if there is a leak.
2 p. 85 In the event of a leak: do not start the engine. Transport your vehicle to your dealer.
4. Check the coolant level in the reserve tank. 2 p. 85 u Top up coolant as required.
5. If 1-4 check normal. You can continue. But watch the temp gauge closely.
Troubleshooting
Warning indicators On or blinking
Low oil pressure indicator
When the low oil pressure indicator comes on. Drive safely to the curb and turn off the engine.
NOTICE Continuing to drive with low oil pressure can result in severe engine damage.
1. Check the engine oil level. and add oil as needed. 2 p. 83. 2 p. 84 2. Start the engine.
When the engine oil level drops rapidly. Your vehicle could have a leak or other serious problem. Have your vehicle checked by your dealer.
PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)
If the indicator lights up while driving. There may be a serious problem with the PGM-FI system. Reduce speed and have your vehicle checked by your dealer as soon as possible.
Troubleshooting
ABS indicator (anti-lock braking system).
When the display works in one of the following ways. Maybe you have a serious problem with the ABS. Reduce your speed and have your vehicle checked by your dealer as soon as possible.
● The indicator lights up or starts flashing while driving.
● The indicator does not light up when the ignition switch is ON.
● Display does not go out at speeds over 10 km/h.
When the ABS indicator lights up. Your brakes will continue to function as a traditional system. but without anti-lock braking.
The ABS indicator may flash if you spin the rear wheel while the rear wheel is off the ground. In this case. Turn the ignition switch to the OFF position. and then back to the ON position. The ABS indicator will turn off when your speed reaches 30 km/h.
Warning Indicators On or Flashing u ABS (Anti-lock Braking System) indicator.
Troubleshooting
Other warnings
Fuel gauge error message
If the fuel system has a fault. The fuel gauge will appear as shown in the figure.
When these occur. Contact your dealer as soon as possible.
Troubleshooting
Coolant temperature gauge fault indication
When the cooling system has a fault. All segments flash as shown in the figure.
When this occurs. Contact your dealer as soon as possible.
Other warning indicators u Indication of coolant temperature gauge failure
Troubleshooting
flat tire
Repairing a flat tire or removing a wheel requires special tools and technical know-how.
We recommend that you have this type of service performed by your dealer.
After an emergency repair. Always have the tire checked/replaced by your dealer.
Emergency repair with a tire repair kit
If your tire has a small puncture. You can perform an emergency repair with a tubeless tire repair kit.
Follow the instructions included with the emergency tire repair kit.
Driving your vehicle with a temporary tire repair is very risky. Do not exceed 30 mph (50 km/h). Have the tire replaced by your dealer as soon as possible.
WARNING
Driving your vehicle with a temporary tire repair can be risky. If the temporary repair fails. You can fall and be seriously injured or killed.
When you need to drive with a temporary tire repair. Drive slowly and carefully and do not exceed 50 km/h before changing tires.
Troubleshooting
security labels
Safety and information labels affixed to your vehicle contain important safety information and may warn you of potential hazards that may arise
security labels
vehicle security
continuation
electrical problems
Battery runs out
Charge the battery with a motorcycle battery charger.
Remove the battery from the vehicle before charging.
Do not use a car battery charger. as these can overheat a motorcycle battery and cause permanent damage. If the battery does not recover after charging. Consult your dealer.
NOTICE Jump starting a car battery can damage your vehicle's electrical system and is not recommended.
Bump start is also not recommended.
Troubleshooting
Burnt out lightbulb
Follow these steps to replace a burned out lightbulb.
Turn the ignition switch to OFF or LOCK.
Allow the bulb to cool before replacing it.
Do not use any bulbs other than those specified.
Before setting off, check that the replacement bulb is working properly.
For the wattage of the lightbulb. see "Specifications". 2 p. 138
The headlight. front turn signals/position lights. brake light. Tail light and rear turn signals use multiple LEDs. When an LED is not turned on. Contact your dealer for maintenance.
# License Plate Light Bulb
1. Remove the screws. License light cover and license light cover packaging.
2. Pull out the bulb without turning it.
3. Install a new bulb and reinstall the parts in the reverse order of removal.
Electrical problems and burnt out lightbulb
Troubleshooting
Cover packing screws
License plate light cover
Pear
Blown fuse
Before handling fuses. see “Checking and Replacing Fuses”. 2 p. 70
# Fuses in the fuse box
1. Remove the front seat. 2 p. 80 2. Remove the fuse box covers.
3. Pull out the fuses one by one with the fuse puller from the tool kit and check if a fuse has blown. Always replace a blown fuse with a spare of the same rating.
4. Reinstall the fuse box covers.
5. Reinstall the front seat.
Electrical problems and fuse blown
Troubleshooting
Fuse box cover
replacement fuses
Fuse box cover
# Main fuse
1. Remove the left side cover. 2 P.82 2. Disconnect the starter solenoid connector.
3. Pull out the main fuse and check for a blown fuse. Always replace a blown fuse with a spare of the same rating. u A replacement main fuse is located in the starter motor solenoid.
4. Reinstall the parts in the reverse order of removal.
NOTE If a fuse fails repeatedly. you probably have an electrical problem. Have your vehicle checked by your dealer.
Electrical problems and fuse blown
Troubleshooting
Starter Solenoid Replacement Main Fuse
main fuse
wire connector
Keys p. 111 Instruments. controls. & other functions p. 112 Caring for your vehicle .p. 114 Storing your vehicle p. 118 Transporting your vehicle .p. 119 You & the environment p. 120 Chassis number p. 121 Exhaust gas cleaning systems ..p. 122 catalyst ..P. 126 Oxygenated fuels ..P. 127 Authorized Manuals p. 128 Warranty Coverage and Service p. 129 Honda Contacts ..p. 132 Reporting security issues p. 134
Information
Key
ignition key
This vehicle has two ignition keys and a key fob with a key number and bar code. Keep the spare key and key fob in a safe place. To make a duplicate key. Take the spare key and fob to your dealer or locksmith.
If you lose all the ignition keys and the key fob. The ignition switch assembly will likely need to be removed by your dealer to determine the key number.
A metal key holder can damage the area around the ignition switch.
Key
Information
Ignition key keychain
key number and barcode
instruments. controls. & Other Properties
Ignition lock
Leaving the ignition switch in the ON position with the engine off will drain the battery.
Do not turn the key while driving.
engine stop switch
Only use the engine stop switch in an emergency. If you do this while driving, the engine will suddenly shut off. make driving unsafe.
When you stop the engine with the engine stop switch. Turn the ignition switch to the OFF position. Otherwise the battery will discharge.
odometer
The display stays at 999.99 when the odometer exceeds 999.99.
trip meter
Each trip meter is reset to 0.0 when the trip count exceeds 9.99.9.
document bag
The user manual. Registration. and insurance information can be stored in the plastic document pouch under the front seat.
2 S. 56
instruments. controls. & Other Properties
Information
ignition cut-off system
A lean angle sensor (bank angle sensor) automatically stops the engine and fuel pump if the vehicle falls over. To reset the sensor. You must turn the ignition switch to the OFF position and back to the ON position before the engine can be restarted.
Assist slipper clutch system
The Assist-Slipper clutch system helps prevent the rear tire from locking up when your vehicle's deceleration produces heavy engine braking. In addition, the operation of the clutch lever feels lighter.
Only use engine oil of class MA for your vehicle. Using engine oil other than MA classification oil may damage the assist slip clutch system.
instruments. controls. & Other Properties
Information
care of your vehicle
Frequent cleaning and polishing is important to ensure the longevity of your Honda. A clean vehicle makes it easier to identify potential problems.
In particular. Seawater and salts used to prevent ice formation on roads encourage corrosion. Always wash your vehicle thoroughly after driving on coastal roads or treated roads.
Wash
permit engine. Silencer. brakes. and other high temperature parts to cool down before washing.
1. Thoroughly rinse your vehicle with a low-pressure garden hose to remove loose dirt.
2. If necessary. Use a sponge or soft cloth with mild detergent to remove road dirt. u Clean the headlight glass. Panel. and other plastic parts, be extra careful not to scratch them.
Avoid directing water into the air filter. Silencer. and electrical parts.
3. Rinse your vehicle thoroughly with plenty of clean water and dry with a soft cloth. Clean clothes.
4. After the vehicle has dried. Lubricate all moving parts. u Make sure that no lubricant gets on the brakes or tires. brake discs. pads Drums or shoes that are contaminated with oil suffer from a greatly reduced braking effect and can lead to an accident.
5. Lubricate the drive chain immediately after washing and drying the vehicle.
6. Apply a coat of wax to prevent corrosion.
care of your vehicle
Information
# Washing Precautions Follow these guidelines when washing:
• Do not use high-pressure cleaners:
● Do not direct water at the air filter:
care of your vehicle
Information
continuation
aluminum components
Aluminum corrodes from contact with dirt. Dirt. or road salt. Clean aluminum parts regularly and follow these guidelines to avoid scratches:
• Do not use stiff brushes. steel wool. or abrasive cleaning agents.
• Avoid driving over curbs or bumping into curbs.
plates
Follow these guidelines to avoid scratches and stains:
• Wash gently with a soft sponge and plenty of water.
• To remove stubborn stains. Use diluted detergent and rinse thoroughly with plenty of water.
• Avoid getting gasoline. Brake fluid. or cleaning agents on the instruments. Panel. or headlights.
care of your vehicle
Information
exhaust pipe and muffler
The exhaust pipe and muffler are made of stainless steel, but they can get fouled by mud or dust.
For removing mud or dust. Use a damp sponge and liquid kitchen abrasive. then rinse well with clear water. Dry with chamois or a soft towel.
If necessary. Remove heat spots with a commercially available fine-textured paste.
Then. Rinse in the same manner as removing mud or dust.
When the exhaust pipe and muffler are painted. Do not use commercially available scouring agents for the kitchen. Use a neutral detergent to clean the painted surface of the exhaust pipe and muffler. If you are not sure if your exhaust pipe and muffler are painted. Consult your dealer.
NOTE Even if the exhaust is made of stainless steel. it can become blotchy. Remove all marks and blemishes as soon as they are noticed.
care of your vehicle
Information
storage of your vehicle
When you park your vehicle outdoors. You should consider using a full body cover.
If you don't drive for a long time. follow these guidelines:
• Wash your vehicle and wax all painted surfaces (except matte painted surfaces).
Coat chrome parts with anti-rust oil.
• Lubricate drive chain. 2 p. 72
• Place your vehicle on a maintenance stand and position a block so both tires are off the ground.
• After the rain. Remove the body cover and allow the vehicle to dry.
• Remove the battery (2 p. 78) to prevent discharge. Fully charge the battery and then put it in a shady place. well-ventilated area. u If you leave the battery installed. Disconnect the negative terminal - to prevent discharge.
After taking your vehicle out of storage. Check all maintenance items required according to the maintenance schedule.
United States Learn more about storage. see Honda Winter Storage Guide. available from your dealer.
Canada More information on storage. Visit our website at www.honda.ca and look for "Storage Tips" under "Honda Warranty" under the "Warranty" tab for your model.
storage of your vehicle
Information
transportation of your vehicle
When your vehicle needs to be transported. It should be transported on a motorcycle trailer or a flatbed truck or trailer with a loading ramp or lift and motorcycle tie-down straps. Never attempt to tow your vehicle with one or more wheels on the ground.
NOTICE Towing your vehicle with one or more wheels on the ground can cause serious damage to the transmission.
transportation of your vehicle
Information
You & the environment
Owning and driving a vehicle can be fun. but you must do your part to protect the environment.
Choose sensible cleaners
When washing your vehicle, use a biodegradable detergent. Avoid aerosol spray cleaners that contain chlorofluorocarbons (CFCs), which deplete the atmosphere's protective ozone layer.
recycle waste
Place oil and other toxic waste in approved containers and take them to a recycling center.
Call your local or state public works or environmental services office to locate a recycling center near you and for instructions on how to dispose of non-recyclable waste. Do not throw used engine oil in the trash, down a drain, or on the ground. used oil. Petrol. coolant. and cleaning solvents contain toxins that can injure garbage workers and contaminate drinking water. lakes rivers. and oceans.
You & the environment
Information
vehicle identification number
The VIN and engine serial number uniquely identify your vehicle and are required to register your vehicle. They may also be required when ordering spare parts.
You should write down these numbers and keep them in a safe place.
vehicle identification number
Information
Engine number
emission control systems
Your vehicle engine emits combustion by-products. including carbon monoxide (CO). Nitrogen oxides (NOx). and hydrocarbons (HC). Gasoline vaporization also releases hydrocarbons. Controlling the production of NOx. CO and HC is important for the environment.
exhaust emission requirements
The US Environmental Protection Agency (EPA). the California Air Resources Board (CARB). and Environment and Climate Change Canada (ECCC) require your vehicle to comply with applicable emissions standards. crankcase. and fuel permeation emission standards during its useful life. when operated and maintained in accordance with the instructions provided.
CARB also requires that your vehicle meets applicable evaporative emissions requirements throughout its useful life. If
The vehicle emissions control information label is located on the left side of the swingarm.
emission control systems
Information
Vehicle Emission Control Information Label Canada only
Vehicle emission control information sign
noise emission requirements
The EPA requires vehicles built after January 1, 1983 to meet applicable noise emission standards for one year or 6.00 km (3.30 miles) after the date of purchase when operated and maintained in accordance with the instructions provided.
emission control system
The emission control system includes the following components that do not require adjustment. However, regular inspection by your dealer is recommended. # PGM-FI system The PGM-FI (programmed fuel injection) system uses sequential multi-port fuel injection. and consists of an air intake. engine control. fuel control. and emission control subsystems. The Engine Control Module (ECM) uses sensors to determine how much air is entering the engine. and then controls how much fuel to inject.
# Ignition timing control system The ignition timing control system adjusts the ignition timing to reduce the amount of HC.
CO and NOx produced. # Secondary Air Injection System The secondary air injection system adds filtered air to the exhaust gas to improve emission control performance. # Catalytic Converters The exhaust system contains one or more catalytic converters. Catalytic converters use a catalyst to convert most harmful exhaust gas compounds into harmless compounds.
emission control systems
Information
continuation
Evaporative Emission Control System
50 STATE (meets California) An evaporative emission control system uses a charcoal-filled canister to adsorb fuel vapors from the fuel tank while the engine is off. The vapor is sucked into the engine and burned while driving.
Crankcase Emission Control System
The engine is equipped with a closed crankcase system to prevent crankcase emissions from being released into the atmosphere. Blow-by gas is returned to the combustion chamber through the crankcase ventilation hose. the air filter housing and the throttle body.
Emissions control through fuel permeation
The fuel tank. fuel hoses. and fuel vapor filler hoses use fuel permeation control technologies to prevent fuel vapor emissions. It is forbidden to tamper with these components to reduce or eliminate the effectiveness of fuel permeation technologies.
emission control systems
Information
noise emission control system
# TAMPERING WITH NOISE CONTROL SYSTEM IS PROHIBITED: US federal law prohibits. and Canadian provincial laws may prohibit it. the following acts or their causing: (1) The removal or disabling by any person. except for maintenance purposes. repair or replacement. of devices or structural elements installed in a new vehicle for the purpose of noise reduction, prior to sale or delivery to the ultimate purchaser or during use; or (2) use of the Vehicle after any such device or element of construction has been removed or rendered inoperative by any person. # ACTS THAT SUSPECT MANIPULATION INCLUDE THE FOLLOWING:
● Remove from. or puncture the muffler. baffles. Manifold pipes or other components that direct exhaust gases.
● Remove from. or puncture of any part of the intake system.
• Lack of proper maintenance.
• Remove or disable emissions compliance components. or replacing a compliant component with a non-compliant component.
Issues affecting vehicle exhaust emissions
Have your vehicle checked and repaired by your dealer if you experience any of the following symptoms:
• Hard start or stall after start
• Rough idling
• Misfires or misfires when accelerating
• Poor engine performance and poor fuel economy
emission control systems
Information
safety precautions
● Ride carefully, keeping your hands on the handlebars and your feet on the footpegs.
• Instruct your passenger to keep their hands on the seat belt or your waist and their feet on the footpegs while riding.
• Always think about the safety of your passenger. as well as other drivers and riders.
protective clothing
Make sure you and all passengers wear an approved helmet. eye protection. and high-visibility clothing. Avoid wearing loose clothing that could catch on any part of the vehicle. Drive defensively according to the weather and road conditions. # Helmet should be certified according to safety standard. high visibility. and the right size for your head.
● Must be comfortable but secure. with attached chin strap
• Face shield with a clear field of view or other approved eye protection
United States Look for a DOT (Department of Transportation) certification label on any helmet you purchase.
WARNING
Wearing a helmet increases the risk of serious injury or death in an accident.
Make sure you and all passengers wear an approved helmet and protective clothing at all times.
# Gloves Full finger leather gloves with high abrasion resistance
safety precautions
vehicle security
continuation
Catalyst
This vehicle is equipped with a three-way catalytic converter. The catalyst contains noble metals that serve as catalysts in high-temperature chemical reactions that convert hydrocarbons (HC). carbon monoxide (CO). and nitrogen oxides (NOx) in the exhaust gases into safe compounds.
A defective catalytic converter contributes to air pollution and can affect the performance of your engine. A replacement unit must be a genuine Honda part or equivalent.
Follow these guidelines to protect your vehicle's catalytic converter:
• Always use unleaded petrol. Leaded gasoline will damage the catalytic converter.
• Keep the engine in good operating condition.
A poorly running engine can cause the catalytic converter to overheat. cause damage to the converter or the vehicle.
• If your engine backfires. backfire. stall. or otherwise not working properly. Stop driving and switch off the engine. Have your vehicle serviced as soon as possible.
Catalyst
Information
Oxygenated fuels
Some conventional fuels mixed with alcohol or an ether compound are available in some locations to reduce emissions and meet clean air standards. These gasolines are collectively referred to as oxygenated fuels. If you want to use oxygenated fuel. Verify that it is lead free and meets minimum octane and blending requirements.
The following fuel blends have been approved for use in your vehicle:
• Ethanol (ethyl alcohol) up to 10 vol.-%.
If you have accidentally filled your fuel tank with an oxygenated fuel with higher percentages. You may experience performance issues. To solve the problem. Have the fuel tank drained and replaced with the correct fuel by your dealer. Fuel system or performance problems resulting from the use of higher percentage oxygenated fuel will not be covered by your warranty.
NOTICE Improper use of oxygenated fuels can damage metal. Rubber. and plastic parts of your fuel system.
Oxygenated fuel can also damage the paintwork.
Damage caused by spilled fuel is not covered under warranty.
If you notice any unwanted operating symptoms or performance issues. try another brand of gasoline.
Oxygenated fuels
Information
Description 2022-2023 CBR500R/CB500F/CB500X Service Manual General Service Manual (61CSM00) USA Winterization Manual (S9507) 2023 CB500F Owner's Manual
Authorized Manuals
USA The service manual used by your authorized dealer is available from your Honda dealer or from Helm. inc
Canada Contact your dealer to order authorized manuals.
Also available. but not necessary to maintain your model. is the Honda Common Service Manual. which explains basic maintenance information for various systems on Honda motorcycles. scooter. A TV. and SxS.
USA The Winter Storage Guide in conjunction with the Owner's Manual and Service Manual can help you prepare your Honda motorcycle. scooter. A TV. and SxS for winter storage.
These Honda manuals are written for the professional technician. However. if you have the right tool. observe the safety standards. and mechanically strong. You should find them easy to use.
Some procedures require specific Honda tools.
USA Order online: www.helminc.com
Order toll-free: 1-888-CYCLE93 (1-888-292-5393) (NOTE: Credit card orders only) Monday - Friday 8:00am - 6:00pm ET
Authorized Manuals
Information
Warranty Coverage and Service
cover
The following warranties apply to your new Honda:
• Limited Vehicle Warranty
• Guarantee for the emission control system
• USA Noise Guarantee
The responsibilities. Restrictions. and exclusions that apply to these warranties are explained in the warranty booklet provided to you by your Honda dealer at the time of purchase. Always keep your Honda owner card with your warranty booklet.
Canada Refer to the warranty booklet on our website at www.honda.ca.
It is important to know that your warranty only covers defects in materials or workmanship in your Honda. your guarantee
Your warranty coverage will not be voided if you perform your own maintenance. However. Failures directly attributable to improper maintenance are not covered by these warranties.
USA You can extend almost all of your warranty coverage with the HondaCare Protection Plan. For more informations. contact your Honda dealer.
Warranty Coverage and Service
Information
continuation
Statement of Warranty Coverage for Aftermarket and Recycled Parts
The Magnuson-Moss Guarantee Act. 15 USC p.
2301 et seq. makes it illegal for motor vehicle manufacturers to void a motor vehicle warranty or deny warranty coverage simply because an aftermarket or recycle part was used to repair the vehicle or someone other than the authorized service provider performed service on the vehicle. This provision does not apply to a new motor vehicle purchased solely for commercial or industrial use.
Under federal law. A manufacturer may deny warranty service and charge for repairs to a vehicle if it is determined that an aftermarket or recycled part installed in the vehicle is defective or misinstalled and has caused damage to another part of the vehicle, otherwise covered under warranty. The Federal Trade Commission requires that a manufacturer be able to demonstrate that an aftermarket or recycled part or service was made by someone other than a
Warranty Coverage and Service
Information
Service
Please remember that the maintenance recommended in the maintenance schedule is not included in your warranty coverage.
If you think you have a problem with your vehicle. Call your Honda dealer's customer service department. Make an appointment for an inspection and diagnosis. You will be asked to approve this inspection. and your dealer will send you back the results of the inspection. If there is a problem and covered under warranty. Your dealer will perform the warranty repairs. If you have questions about your warranty coverage or the nature of the repair. speak to your Honda dealer's service manager.
If a misunderstanding arises and you are not satisfied with how your dealer handled the situation. We encourage you to raise your issue with the appropriate member of the retailer's management team. If you are still not satisfied. Contact the dealer's owner or an agent designated by him.
Warranty Coverage and Service
Information
Honda contacts
American Honda Motor Co. Inc.
If you would like to contact Honda directly to comment on your experience with your vehicle or with your dealer. Please send your comments using one of the following methods:
Powersports Customer Relationships American Honda Motor Co. Inc.
PO Box Field 2200. Torrance. CA 90509-2200 Mailstop: 100-4W-5F
Phone: (866) 784-1870
Website: https://powersports.honda.com/contact-us
Canada Honda Canada Inc.
Customer Relations Department.
180 Honda Boulevard Markham. Ontario L6C 0H9 Telephone: (888) 946-6329 Fax: (877) 939-0909 E-Mail:[Email Protected]
Please include the following information in your letter:
• Surname. Address. and phone number
• Product model. Year. and chassis number
• Purchase Date
• Dealer's name and address
We'll probably ask your Honda dealer to respond. or maybe confirm your comments directly.
Honda contacts
Information
Your Honda dealer
Your Honda dealer's service department has trained personnel to perform routine maintenance and unexpected repairs. It has the latest Honda service information available and also handles warranty inspections and repairs.
The parts department offers genuine Honda parts. Pro Honda products. Honda Accessories (US only). and Honda accessories and products (Canada only) that offer the same quality as your vehicle.
USA Sales Department offers the HondaCare Protection Plan to extend almost all of your warranty coverage.
Your Honda dealer can also give you information about driving events and information about safety training courses in your area.
Honda contacts
Information
Reporting Security Deficiencies
United States If you believe your vehicle has a defect that could result in an accident or personal injury or death. You should immediately notify the National Highway Traffic Safety Administration (NHTSA) in addition to notifying American Honda Motor Co.
Inc.
If NHTSA receives similar complaints. it may initiate an investigation. and if it determines that there is a security deficiency in a group of vehicles. he can order a recall and remedial action. However.
NHTSA cannot engage in individual issues between you. your
Contact NHTSA. You can call the Vehicle Safety Hotline toll-free at: 1-888-327-4236 (TTY: 1-800-424-9153); go to https://www.safercar.gov; or write to: Administrator. NHTSA.
1200 New-Jersey-Allee. S..
Washington. DC 20590.
You can also find more information about motor vehicle safety at: https://www.safercar.gov.
Reporting Security Deficiencies
Information
Canada If you believe your vehicle has a defect that could result in an accident or personal injury or death. You should notify Honda Canada Inc. immediately, and you may also notify Transport Canada.
If Transport Canada receives similar complaints. it may initiate an investigation. and if it determines that there is a security deficiency in a group of vehicles. a recall and remedial action may occur. However. Transport Canada cannot address individual issues between you. your dealer. or Honda Canada Inc.
Contact Transport Canada's Investigations and Recalls Department.
Mailing address: Transport Canada – ASFAD 330 Sparks Street Ottawa. A K1A 0N5
Phone: 819-994-3328 (Ottawa Gatineau area or International) Toll-free: 1-800-333-0510 (in Canada)
Online: (English link:) www.tc.canada.ca/recalls (French link:) www.tc.canada.ca/rappels
Learn more about reporting safety deficiencies or car safety. Go to https://www.tc.gc.ca/roadsafety.
Reporting Security Deficiencies
Information
# Boots or riding shoes Sturdy boots with non-slip soles and ankle protection # Jacket and trousers Protective. highly visible. long-sleeved jacket and heavy-duty riding pants (or a protective suit)
Riding Precautions
break-in period
During the first 300 miles (500 km) of running. Follow these guidelines to ensure the future reliability and performance of your vehicle.
• Avoid full throttle starts and rapid acceleration.
• Avoid hard braking and rapid downshifts.
• Drive conservatively.
brakes
Observe the following guidelines:
• Avoid excessive braking and downshifts. u Sudden braking can affect the stability of the vehicle.
Riding Precautions
vehicle security
■ Service data
Tire size front 120/70ZR17M/C (58W)
Rear 160/60ZR17M/C (69W) tire type Radial. tubeless
Recommended tire
Front DUNLOP D222F W MICHELIN ROAD5
Rear DUNLOP D222 W MICHELIN ROAD5
Tire Air Pressure Front 36 psi (250 kPa. 2.50 kgf/cm2)
Rear 42psi (290kPa. 2.90kgf/cm2)
Minimum tread depth front 0.06 inch (1.5 mm)
Rear 0.08" (2.0mm) Spark Plug (Standard) CPR8EA-9 (NGK) Spark Plug Gap 0.03 - 0.04" (0.8 - 0.9mm)
Idle speed (not adjustable) 1,200 ± 100 rpm
Recommended engine oil
API Service Classification SJ or higher, except oils identified as Energy Conserving or Resource Conserving on the API Service circular label. SAE 10W-30. JASO T 903 standard MA. Pro Honda GN4 4-Stroke Oil (USA & Canada) or Honda 4-Stroke Oil. or an equivalent motorcycle oil
engine oil capacity
After draining 2.6 US qt (2.5 L)
After draining and engine oil filter change 2.9 US qt (2.7 L)
After disassembly 3.4 US qt (3.2 L)
Recommended brake fluid Honda DOT 4 Brake Fluid
Cooling system capacity 1.39 US qt (1.32 L)
Recommended Coolant Pro Honda HP Coolant
Recommended Drive Chain Lubricant Pro Honda HP Chain Lube or equivalent
Chain slack 1 - 1 3/8 inch (25 - 35 mm)
Standard drive chain DID520VF or RK520MOZX
number of links
Standard sprocket size drive sprocket
Driven sprocket
specifications
specifications
■ light bulbs
Headlight LED brake light/rear light LED turn signal front/position light LED turn signal rear LED license plate light 12 V-5 W
■ Fuses
Main fuse 30A Other fuse 30A 15A 7.5A
specifications
specifications
information recording
Engine No.
Color Label & Code
name of the owner
Address
city-state
Telephone
Merchant name
Address
city-state
Telephone
Service Manager
California Proposition 65 Warnung
WARNING: operation. Servicing and maintaining a passenger car or off-road vehicle can expose you to chemicals including engine exhaust. carbon monoxide. phthalates. and lead. known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure. Avoid inhaling exhaust fumes. Do not idle the engine unless necessary. Service your vehicle in a well-ventilated area and wear gloves or wash your hands frequently when servicing your vehicle.
For more information, go to www.P65Warnings.ca.gov/passenger-vehicle.
● Be careful on low traction surfaces.
# Anti-lock Braking System (ABS) This model is equipped with an anti-lock braking system (ABS) designed to prevent the brakes from locking up under hard braking.
• ABS does not shorten the braking distance. In certain circumstances. ABS can lead to a longer braking distance.
• ABS does not work at speeds below 10 km/h.
• The brake lever and pedal can spring back slightly when braking. That is normal.
• Always use the recommended front/rear tires and sprockets to ensure correct ABS operation.
Riding Precautions
vehicle security
continuation
# Engine braking Engine braking helps slow your vehicle down when you release the throttle. For further slowdown. downshift to a lower gear. Use engine braking with intermittent use of the brakes to reduce speed on long descents. steep slopes. # Wet or rainy conditions Road surfaces are slippery when wet. and wet brakes further reduce braking efficiency.
Be extra careful when braking in wet conditions.
When the brakes get wet. Apply the brakes while driving at low speed to help them dry out.
the park
● Park on a firm. flat surface.
• When you need to park on a slight incline or loose surface. park in such a way that the vehicle cannot move or fall over.
• Ensure that high-temperature parts cannot come into contact with combustible materials.
• Do not touch the motor. Silencer. Brakes and other high temperature parts until they cool down.
• To reduce the likelihood of theft. Always lock the handlebars and remove the key when leaving the vehicle unattended.
The use of an anti-theft device is also recommended.
# Parking with the side stand 1. Stop the engine.
2. Push the side stand down.
Riding Precautions
vehicle security
3. Slowly tilt the vehicle to the left until its weight is resting on the side stand.
4. Turn the handlebars all the way to the left.
Refueling and fuel policies
Follow these guidelines to protect the engine. Fuel system and catalytic converter:
• Use only unleaded petrol.
• Use the recommended octane rating.
Using lower octane gasoline will result in reduced engine performance.
• Do not use fuels that contain a high concentration of alcohol. 2 p. 127
• Do not use stale or contaminated gasoline or an oil/gasoline mixture.
• Avoid getting dirt or water in the fuel tank.
Riding Precautions
vehicle security
Accessories & Modifications
We strongly advise against adding any accessories not specifically designed or approved by Honda for your vehicle, or making any modifications to your vehicle from the original design. This can make it unsafe.
Modifying your vehicle may also void your warranty and make your vehicle illegal to operate on public roads. Before you decide to add accessories to your vehicle. Make sure the change is safe and legal.
WARNING
Improper accessories or modifications can cause an accident in which you can be seriously injured or killed.
Follow all instructions in this manual regarding accessories and modifications.
Do not tow a trailer. or attach a sidecar. Your vehicle. Your vehicle is not designed for these attachments. and their use can seriously affect the handling of your vehicle.
Accessories & Modifications
vehicle security
Loading
● Carrying additional weight will affect the handling of your vehicle. braking and stability.
Always drive at a safe speed for the load you are carrying.
• Avoid carrying an excessive load and stay within the specified load limits.
Maximum Weight Capacity 2 p. 136
• Tie down all luggage securely. evenly balanced. and near the center of the vehicle.
• Do not place any objects near the lighting or muffler.
WARNING
Overloading or improper loading can cause an accident and you could be seriously injured or killed.
Follow all loading limits and other loading guidelines in this manual.
Loading
vehicle security
instruments
operator guidance
Display check When the ignition switch is turned to ON. a first animation is displayed. If any part of these displays doesn't light up when it should. Have your dealer check for problems.
SEL-Taste SET-Taste
operator guidance
continuation
Tachometer
Red area of the tachometer
NOTICE Do not operate the engine in the red zone of the tachometer.
Excessive engine speed can affect engine life.
speedometer
(excessive engine speed range) To set the clock: (P.31) Clock (12-hour or 24-hour display)
Section A Display (P.21)
Section B Display (P.25) u “-” appears when the transmission is not properly shifted.
Gear position indicator The gear position is displayed in the gear position indicator.
operator guidance
Instruments (continued)
If the coolant exceeds the specified temperature. the H segment flashes.
When the H segment flashes while driving: (P.100) When the coolant temperature gauge display flashes: (P.104)
coolant temperature gauge
Remaining fuel when only the 1st segment (E) starts flashing: Approx. 3.2 L (0.85 US gallons)
fuel gauge
If the fuel gauge flashes repeatedly or goes out: (p. 103)
NOTE You should refuel when the reading approaches segment E (1st).
Lack of fuel can cause the engine to misfire. Damage to the catalytic converter.
When the 1st segment (E) of the fuel gauge starts flashing. The reserve fuel consumption information replaces the current display.
# Section A display You can select:
● Current fuel consumption
● Average fuel consumption [AVG]
● Fuel consumption
● Average speed [AVG]
● Elapsed time [TIME]
● Reserve fuel consumption [RES]
# Change the display of section A with the SEL button. You can switch the display in section A between the current fuel consumption. average fuel consumption. fuel consumption. Average speed. elapsed time. and reserve consumption.
operator guidance
continuation
When the 1st segment (E) of the fuel gauge starts flashing
Current fuel consumption Average fuel consumption Fuel consumption
Average speed Reserve fuel consumption Elapsed time
# Fuel consumption Shows the fuel consumption since the selected trip meter was reset.
Fuel economy is calculated based on the value displayed on the selected trip meter (A or B).
Also. The fuel consumption for trip meter A is displayed when the odometer. Tripmeter A. Numeric speedometer and reserve tripmeter are selected.
Display range: 0.0 to 300.0 gal (gallons) or 0.0 to 300.0 L (liters)
• Greater than 300.0 gal (gallon) or 300.0 L (liters): “300.0” is displayed.
If "---.-" is displayed. go to your dealer for service.
Fuel consumption reset: (P.27)
# Average Speed [AVG] Shows the average speed since the selected trip meter was reset.
The average speed is calculated based on the value displayed on the selected trip meter (A or B).
Also. the average speed for trip meter A is displayed when the odometer. Tripmeter A. Numeric speedometer and reserve tripmeter are selected.
Display range: 0 to 185 miles/h (0 to 299 km/h)
• Initial display: “---” is displayed.
• If your vehicle has driven less than 0.2 km (0.12 miles) since the engine was started: “---” is displayed.
• If your vehicle's operating time is less than 30 seconds since the engine started: “---” is displayed.
operator guidance
continuation
When “---” is displayed, except in the above cases. go to your dealer for service.
To reset the average speed: (p.27)
# Elapsed Time [TIME] Displays the operating time since the selected trip meter was reset.
The elapsed time is calculated based on the value displayed on the selected trip meter (A or B).
Also. elapsed time for trip meter A is displayed when the odometer. Tripmeter A. Numeric speedometer and reserve tripmeter are selected.
Display range: 0:00 to 99:59 (hours:minutes)
● The elapsed time is reset to 0:00 when the display exceeds 99:59.
To reset the elapsed time: (p.27)
# Reserve Fuel Consumption [RES] Displays the fuel consumption since the 1st segment (E) of the fuel gauge starts flashing.
When the 1st segment (E) of the fuel gauge starts flashing. the current fuel consumption. average fuel consumption. fuel consumption. Average speed or elapsed time switches to reserve fuel consumption. You should refill the tank as soon as possible.
● Blinks from "0.0" gal or L.
operator guidance
Instruments (continued)
When the 1st segment (E) of the fuel gauge starts flashing. The backup trip meter information replaces the current display.
# Section B display You can select:
● Odometer [TOTAL]
● Trip meter [TRIP A/B]
● Numerical speedometer
● Trip meter [RES]
# Change the display of Section B Using the SET button. You can switch the display of section B between the odometer. Tripmeter A. Tripmeter B. Numeric tachometer. and reserve trip meter.
operator guidance
continuation
When the 1st segment (E) of the fuel gauge starts flashing
Odometer Trip meter A
Backup trip meter Numeric tachometer Trip meter B
# Odometer [TOTAL] Total distance driven.
When “------” is displayed. go to your dealer for service.
# Tripmeter [TRIP A/B] Distance traveled since the tripmeter was reset.
When "-----.-" is displayed. go to your dealer for service.
Reset the trip meter: (p.27)
# Numeric Tachometer Displays the number of engine revolutions per minute.
Display range: 0 to 15. 00 rpm
# Reserve trip meter [RES] Distance traveled since the 1st segment (E) of the fuel gauge starts flashing.
When the 1st segment (E) of the fuel gauge starts flashing. the odometer. Tripmeter or numeric speedometer switches to backup tripmeter. You should refill the tank as soon as possible.
When "----.-" is displayed. go to your dealer for service.
After refueling more than the reserve amount. the display returns to normal.
operator guidance
Instruments (continued)
# Trip meter reset [TRIP A/B]. average fuel consumption [AVG]. fuel consumption. Average speed [AVG] and elapsed time To reset the trip meter A. Average fuel consumption A. Fuel consumption A. Average speed A and elapsed time A (these are based on trip meter A) together. Press and hold the SET button while the trip meter A is displayed.
When they reset. the display quickly cycles through each display to indicate that each item has been reset. Then. the display returns to the last selected display.
Also. Tripmeter A. Average fuel consumption. fuel consumption. The average speed and elapsed time are automatically reset if you fill up more than the reserve amount and drive your vehicle 0.1 km (0.06 miles). You can activate or deactivate the automatic reset mode by refueling. (p.33)
operator guidance
continuation
Tripmeter A
Fuel Consumption A
Elapsed Time A
Average Speed A
Average fuel consumption A
To reset the trip meter B. Average fuel consumption B. Fuel consumption B. Average speed B and driving time B (these are based on trip meter B) together. Press and hold the SET button while the trip meter B is displayed.
When they reset. the display quickly cycles through each display to indicate that each item has been reset. Then. the display returns to the last selected display.
operator guidance
Instruments (continued)
Tripmeter B
Fuel Consumption B
Elapsed time B
average speed B
Average fuel consumption B
Display setting Setting mode A The following items can be changed in sequence. (p.30)
• Setting the time format
• Clock setting
• Backlight brightness adjustment
• Activate/deactivate the trip meter A. Average fuel consumption. fuel consumption. Average speed and elapsed time automatic reset mode
• Changing speed and kilometer units
• Changing the unit of the fuel consumption meter (only if km unit system is selected)
Setting mode B The following items can be changed in sequence. (p.35)
• Setting the REV display
RPM setting
Setting the interval speed
brightness adjustment
• Change of speedometer display mode
operator guidance
continuation
Setting mode A To complete selected settings. Turn the ignition switch to the OFF position or press the SET button until the end of the settings is reached.
If no button is pressed for 30 seconds. the display will automatically return to normal display and any selected settings that have not been completed will be discarded.
operator guidance
Instruments (continued)
Hold down the SEL and SET buttons
Press the SET button
Ordinary ad
Einstellmodus A
Setting the time format
Adjusting the backlight brightness
clock setting
Activating/deactivating the trip meter A. Average fuel consumption. fuel consumption. Average speed and elapsed time automatic reset mode
Speed and kilometer unit change
Change fuel odometer unit (only if km unit system is selected)
1 Time format setting: You can switch the time format between 12-hour format and 24-hour format. aTurn the ignition switch to the ON position. bHold down the SEL and SET buttons until the current time format starts flashing.
2 Clock setting: aPress the SEL button until the desired hour is displayed. u Press and hold the SEL button to advance the hour quickly.
operator guidance
continuation
3 Backlight Brightness Adjustment: You can adjust the brightness to one of five levels. aPress the SEL button. The brightness level is switched. u You can set the brightness in five levels.
operator guidance
Instruments (continued)
4 Activating/deactivating the trip meter A. Average fuel consumption. fuel consumption. Average speed and elapsed time Auto reset mode: You can enable or disable auto reset mode by fueling after the 1st segment (E) of the fuel gauge starts flashing.
Initial setting is activation. aPress the SEL button to select “ ” (enable) or “ (disable) in auto reset mode.
5 To change speed and kilometer units: aPress the SEL button to select either "mph" and "mile" or "km/h" and "km".
operator guidance
continuation
Setting mode B To complete selected settings. Turn the ignition switch to the OFF position or press the SET button until the end of the settings is reached.
If no button is pressed for 30 seconds. the display will automatically return to normal display and any selected settings that have not been completed will be discarded.
operator guidance
continuation
Press and hold the SEL button and the ignition switch in the ON position until the initial animation ends
Press the SET button
Ordinary ad
Einstellmodus B
Changing the tachometer display mode
RPM setting
Setting the interval speed
brightness adjustment
Setting the REV display
1 REV display setting: You can change the REV display setting.
The REV indicator flashes during adjustment.
operator guidance
Instruments (continued)
Set-Taste
SEL-Taste
Speedometer REV gauge
Numeric tachometer
Example: REV indicator flashes fastest RPM: 8. 50 RPM (RPM) REV indicator flash interval RPM: 250 RPM (RPM)
REV display r/min (rpm)
Blink 8,250 U/min (rpm)
Fast flashing 8,500 rpm (rpm)
Flashes fastest 8,750 rpm (rpm)
If the “REV indicator flashes interval RPM” is 0, the REV indicator flashes when the “REV indicator flashes fastest RPM” setting value is reached.
operator guidance
continuation
2 Change speedometer display mode: You can change the speedometer display mode. aPress the SEL button to switch the speedometer display mode.
Conventional Display Shows engine RPM on the speedometer bar segment.
Peak Hold Gauge Displays engine speed on the speedometer bar segment and peak hold segment.
operator guidance
Instruments (continued)
Conventional display
Peak-Hold-Segment
Peak hold indicator
Segment of the speedometer bar
The peak hold segment continues to temporarily display the maximum engine speed.
Example: engine speed per minute 8,750 rpm (rpm)
operator guidance
Conventional display
Peak-Hold-Segment
Peak hold indicator
Segment of the speedometer bar
indicators
operator guidance
If any of these indicators don't light up when they should. Have your dealer check for problems.
Right turn signal Left turn signal
operator guidance
continuation
high beam indicator
Neutral indicator
Illuminates when the transmission is in neutral.
REV indicator (p. 46)
PGM-FI (Programmed Fuel Injection) Malfunction Indicator Light (MIL) Illuminates momentarily when the ignition switch is turned ON.
If it lights up when the engine is running: (P.101)
operator guidance
continuation
● Goes out when the engine starts.
● Comes on when the ignition switch is turned to ON.
If it lights up when the engine is running: (P.101)
Low oil pressure indicator
● Comes on when the ignition switch is turned to ON.
● Turns off when your speed reaches approximately 10 km/h.
ABS indicator (anti-lock braking system).
If it lights up while driving: (P.102)
Switch
operator guidance
Headlight dimmer switch : high beam : low beam
Turn signal switch
Hupenknopf
Engine stop switch Should normally stay in
(running) position.
Start Knopf
Hazard Switch Switchable when the ignition switch is ON.
The high beam flashes.
Low beam control switch
operator guidance
continuation
Ignition lock
Turns the electrical system on/off. locks the steering. u The key can be removed in the OFF or LOCK position.
Turns on the electrical system for starting/driving.
Turns off the engine.
LOCK Locks the steering.
steering wheel lock
Lock the steering when parking to prevent theft.
A U-shaped wheel lock or similar device is also recommended.
# Lock aTurn the handlebars all the way to the left. bPress the button down. and turn the ignition switch to the LOCK position. u Wiggle the handlebars if the lock engages with difficulty.
# Unlock, insert the key. push in. and turn the ignition switch to OFF.
operator guidance
Switch (continued)
Press the ignition key
Turn
starting the engine
Start your engine using the following procedure. Regardless of whether the engine is cold or warm.
NOTE
• If the engine does not start within 5 seconds. Turn the ignition switch OFF and wait 10 seconds before attempting to restart the engine to restore battery voltage.
• Prolonged rapid engine idling and racing can damage the engine and exhaust system.
• Accelerating or idling fast for more than about 5 minutes may cause discoloration of the exhaust pipe.
• The engine will not start when the throttle is fully open.
(running) position.
operator guidance
continuation
Approximately 1/8 inch (3mm). without free play
If the engine does not start: a Open the throttle fully and press the start button for 5 seconds. bRepeat the normal boot process. cWhen the engine starts. Slightly open the throttle when the idle is unstable. dIf the engine does not start. Wait 10 seconds before trying steps a and b again.
# If the engine does not start (p. 99)
operator guidance
Starting the engine (continued)
gear change
Your vehicle transmission has 6 forward gears in one reverse gear. Five layer pattern.
If you engage a gear with the side stand down. the engine is switched off.
# Recommended upshift points 1st to 2nd 12 mph (20 km/h) 2nd to 3rd 19 mph (30 km/h) 3rd to 4th 25 mph (40 km/h) h) From 4th to 5th gear 31 mph (50 km/h) From 5th to 6th 37 mph (60 km/h)
Downshift From 6th to 5th gear 45 km/h From 5th to 4th gear 35 km/h From 4th to 3rd gear 25 km/h
NOTICE Improper shifting can damage the engine. Transmission. and powertrain. Also. Rolling or towing the vehicle long distances with the engine off can damage the transmission.
operator guidance
Thought
Do not add fuel above the level plate.
Fuel Type: Unleaded Gasoline Only Recommended Fuel Octane Number: Pump Octane Number (PON) 86 or higher.
Tank capacity: 4.52 US gallons (17.1 l)
# Refueling and fuel guidelines (p.13)
Opening the fuel cap Open the lock cover. Insert the ignition key. and turn clockwise to open the cap.
Closing the tank cap aAfter refueling. Push the fuel cap shut until it clicks into place.
WARNING
Gasoline is highly flammable and explosive. Handling fuel can cause burns or serious injury.
• Stop the engine. and keep warmth. Spark. and flames away.
• Only handle fuel outdoors.
• Clean up spills immediately.
operator guidance
Ignition key level plate
gas cap
lock cover
storage equipment
Helmet holders The helmet holders are located under the rear seat.
# Removing the rear seat (P.81)
WARNING
Riding with a helmet attached to the mount may interfere with the rear wheel or suspension and cause an accident that could seriously injure you or kill you.
Use the helmet holder only when parked. Do not ride with a helmet secured by the mount.
operator guidance
continuation
Helmet holder
Helm-D-Ring
Tool kit The tool kit is located under the rear seat on the rubber band.
# Removing the rear seat (P.81)
Document pocket The document pocket is located under the front seat on the elastic band.
# Removing the front seat (P.80)
operator guidance
Camp Equipment (continued)
Rubber band tool kit
Rubber band
document bag
Never use the lashing hooks to tow or lift the vehicle. # Removing the rear seat (P.81)
Luggage attachment hooks The luggage attachment hooks are located on the underside of the rear seat.
operator guidance
Hook for attaching luggage
Importance of maintenance p. 59 Maintenance schedule .p. 61 Maintenance log ..p. 64 Maintenance basics p. 65 Removal and installation of body components..p. 78 battery ..p. 78 clip ..p. 79 front seat ..p. 80 Rear seat p. 81 Left side cover ..p. 82 Engine oil p. 83 Coolant ..p. 85 brakes .p. 87 side stand ..p. 90
Drive chain .P. 91 clutch .P. 92 Gas.P. 95 Other settings ..p. 96 Adjusting the brake levers p. 96 Adjusting the rear wheel suspension p. 97
Please read “Meaning of Maintenance” and “Maintenance Basics” carefully before beginning maintenance. See "Specifications" for service dates.
An optional larger tool kit may be available.
Contact your Honda dealer parts department.
maintenance
importance of maintenance
importance of maintenance
Maintaining your vehicle is absolutely essential to your safety and the protection of your investment. achieve top performance. avoid mishaps. and reduce air pollution. Maintenance is the responsibility of the owner. Be sure to check your vehicle before each journey and carry out the regular checks specified in the maintenance schedule.
2 S. 61
WARNING
Failure to properly maintain your vehicle or correct a problem before driving could result in an accident which could seriously injure you or kill you.
Always follow the inspection and maintenance recommendations and schedules in this manual.
Information on U.S. exhaust emission and noise emission requirements
Environmental Protection Agency (EPA). the California Air Resources Board (CARB). and the Environment and Climate Change Canada (ECCC). 2 p. 122
USA maintenance. Replacement or repair of the emission control devices and systems can be performed by any vehicle repair shop or individual using parts that are "certified" to EPA standards.
maintenance
maintenance security
Always read the maintenance instructions before beginning any job and make sure you have the tools. parts. and skills required.
We cannot warn you of every conceivable danger that may arise when performing maintenance work. Only you can decide whether or not to perform a certain task.
Follow these guidelines when performing maintenance.
• Stop the engine and remove the key.
• Park your vehicle in a fixed place. Support the flat surface with the side stand or a maintenance stand.
• Leave the engine running. Silencer. brakes. and other high-temperature parts before servicing, otherwise you may get burned.
• Do not run the engine unless instructed to do so. and do this in a well-ventilated area.
importance of maintenance
maintenance
maintenance schedule
The maintenance plan specifies the maintenance requirements necessary to ensure safety. reliable performance. and proper exhaust gas cleaning.
Servicing should be performed by suitably trained and equipped technicians in accordance with Honda standards and specifications. Your dealer meets all of these requirements. All scheduled maintenance is considered a normal operating cost of the owner and will be billed to you by your dealer. Keeping an accurate maintenance log will help ensure your vehicle is properly maintained.
2 S. 64
Make sure the person performing the scheduled maintenance fills out the maintenance log. Keep all service records. When you sell your vehicle. These service documents must be handed over to the new owner with the vehicle.
maintenance
continuation
Article
Frequency *1
× 1.00 mi Normal Replace See page × 1.00 km 12.8 19.2 25.6 32.0 38.4
Emission-Related Articles
fuel line
throttle operation
Air filter *2
Crankcase ventilation *3
spark plug
valve clearance
Motor oil 1 year
engine oil filter
Engine idle speed
Radiator coolant *5 3 years
cooling system
secondary air supply system
Evaporative emission control system *4
Maintenance level Maintenance legend
: Intermediate. We recommend service through your dealer. unless you have the necessary tools and are handy.
The procedures are described in an official Honda service manual (2 p. 128).
Inspect (Clean. Adjust. Lubricate. Replace if necessary.) Lubricate Replace Clean
: Technical. In the interest of safety. Have your vehicle serviced by your dealer.
maintenance schedule
maintenance
Article
Frequency *1
× 1.00 mi Normal Replace See page × 1.00 km 12.8 19.2 25.6 32.0 38.4
Non-Emission Relevant Items
Drive Chain Every 600 mi (1.00 km):
Brake fluid *5 2 years
Wear of the brake pads
braking system
brake light switch
headlight target
clutch system
side stand
Suspension
Nuts. screws. fasteners
wheels/tires
steering head bearing
Remarks:
+1 : At higher mileage. repeat at the frequency interval specified here.
+2 : Wait more often when driving in unusually wet or dusty areas.
+3 : Wait more often when riding in the rain or at full throttle.
+4 : 50 STATE (meets California).
+5 : Replacement requires mechanical skill.
maintenance schedule
maintenance
Maintenance Basics
Inspection before driving
To ensure safety. It is your responsibility to conduct a pre-ride inspection and ensure that any problems found are corrected. A pre-ride inspection is a must. not just for safety. but because I'm having a breakdown. or even a flat tire. can be a great inconvenience.
Check the following points before getting into your vehicle:
• Tire tread wear and air pressure are within the limit values 2 p. 74
• Lighting. Horn. and turn signals work normally
• Check the condition of the drive chain.
Adjust clearance and lubricate as needed 2 p. 72 Check the following points when carrying a passenger or cargo:
• The combined weight is within the payload limits 2 p. 136
• The load is properly secured
• The suspension is adapted to the load 2 p. 97
Check the following points after getting into your vehicle:
• The throttle lever moves smoothly without binding 2 p. 95
• Brake lever and pedal function normally
• Check the fuel level and fill up if necessary 2 p. 13. 2 p. 54
• The engine stop switch works properly 2 p. 48 Check the following items regularly:
• The oil level is between the upper and lower marks 2 p. 83
• The brake fluid level is at the front: above the LOWER level mark 2 p. 87 at the rear: between the UPPER and LOWER level marks 2 p. 87
• The engine coolant level is between the UPPER and LOWER marks 2 p.85
• Side stand works properly 2 p. 90
maintenance
Tires and wheels Check air pressure (2 p. 74). Check the tread for wear and damage (2 p. 74). and check the wheels for damage.
Fluid levels Check the engine oil level (2 p. 83). Engine coolant level (2 p. 85). and brake fluid level (2 p. 87).
Lights Check the headlights. position lights. brake light. Taillight. Indicator. and license plate lights work perfectly.
Controls Check the clutch lever free play (2 p. 92). and throttle grip (2 p. 95). Check that the front brake lever (2 p.96) and rear brake pedal work properly.
Check drive chain slack (2 p. 91). Adjust the sag. and lubricate as required (2 p. 73).
Fuses Check that you have a complete supply of spare fuses.
Bolts and nuts Check the most important bolts and nuts. and tighten as needed.
Regular checks
In addition, regardless of how often you drive, you should perform other regular maintenance checks at least once a month. or more often if you drive frequently.
Also. Check the mileage against the maintenance schedule and perform any maintenance that is due. 2 p. 61
Maintenance Basics
maintenance
replacement of parts
Always use Honda genuine parts or their equivalent to ensure reliability and safety.
When ordering colored components. Provide the model name. Color. and code indicated on the color label.
The color label is attached to the rear fender under the rear seat. 2 p. 81
WARNING
Installation of non-Honda parts may make your vehicle unsafe and cause an accident that could seriously injure you or kill you.
Always use Honda Genuine Parts or equivalents designed and approved for your vehicle.
Maintenance Basics
maintenance
Color label
Battery
Your vehicle has a maintenance-free battery.
No need to check the battery electrolyte level or add distilled water. Clean the battery terminals if they are dirty or corroded.
Do not remove the battery cover seals. There is no need to remove the cap when charging.
NOTICE A battery that is improperly disposed of can be harmful to the environment and human health.
Always confirm local regulations for proper battery disposal.
# What to do in an emergency If any of the following occurs. see your doctor immediately.
• Electrolyte splash in your eyes:
● Electrolyte splash in the mouth:
WARNING
The battery emits explosive hydrogen gas during normal operation.
A spark or flame can cause the battery to explode with sufficient force to kill or seriously injure you.
Wear protective clothing and a face shield. or have the battery serviced by an experienced mechanic.
WARNING: Battery Poles. terminals. and related accessories contain lead and lead compounds.
Wash your hands after handling.
Maintenance Basics
maintenance
continuation
# Cleaning the battery posts 1. Remove the battery. 2 p. 78 2. When the terminals begin to corrode and become coated with a white substance. wash with warm water and wipe clean.
3. When the terminals are badly corroded. Clean and polish the connectors with a wire brush or sandpaper. Wear safety glasses.
4. After cleaning. Reinstall the battery.
The battery has a limited service life. Contact your dealer if you should replace the battery. Always replace the battery with another maintenance-free battery of the same type.
# Charging If you use electrical accessories that drain the battery or if you do not drive often. We recommend charging the battery every 30 days using a charger specially designed for your Honda. which you can purchase from your dealer. Read the information that came with your battery charger and follow the instructions on the battery. Avoid using a car battery charger. as these can overheat a motorcycle battery and cause permanent damage.
Make sure the ignition switch is in the OFF position before charging the battery.
NOTICE Improper charging can damage the battery. If you can't charge the battery or it doesn't seem to be able to hold a charge. Consult your dealer.
Maintenance Basics
maintenance
NOTICE Jump starting a car battery can damage your vehicle's electrical system and is not recommended. Bump start is also not recommended.
NOTICE Installing non-Honda electrical accessories may overload the electrical system. discharge the battery and possibly damage the system.
fuses
Fuses protect your vehicle's electrical circuits. If something electrical on your vehicle stops working. check for blown fuses and replace. 2 p. 108
# Checking and replacing fuses Turn the ignition switch OFF to remove and check fuses. When a fuse is blown. replace with a fuse of the same rating. For security values. see "Specifications". 2 p. 138
NOTICE Replacing a fuse with a higher rated fuse greatly increases the likelihood of damage to the electrical system.
Maintenance Basics
maintenance
Blown fuse
When a fuse fails repeatedly. you probably have an electrical problem. Have your vehicle checked by your dealer.
Engine oil
Engine oil consumption varies and oil quality deteriorates depending on driving conditions and elapsed time.
Check the engine oil level regularly. and top up with the recommended engine oil if necessary. Dirty oil or old oil should be changed as soon as possible.
# Engine oil selection For recommended engine oil. see "Specifications". 2 p. 137
When using non-Honda engine oil. Check the label to make sure the oil meets all of the following standards:
• RECEIVE T 903 Default*1: MA
• SAE-Standard*2: 10W-30
• API classification*3: SJ or higher
+1. The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. For example. the following label shows the MA classification.
+2. The SAE standard classifies oils according to their viscosity.
+3. The API classification indicates the quality and performance rating of motor oils. Use SJ or higher oils. excluding oils marked as "energy efficient" or "resource efficient" on the round API service icon.
Maintenance Basics
maintenance
Ölcode
oil classification
Not recommended Recommended
brake fluid
Do not add or replace brake fluid. except in an emergency. Only use fresh brake fluid from a sealed container. When you add liquid. Have the brake system serviced by your specialist dealer as soon as possible.
NOTICE Brake fluid can damage plastic and painted surfaces.
Wipe up spills immediately and wash thoroughly.
Recommended Brake Fluid: Honda DOT 4 Brake Fluid or equivalent
WARNING
Clean filler cap before removing. Use only DOT 4 fluid from a sealed container.
drive chain
The drive chain must be checked and lubricated regularly. Check the chain more often if you use it often
If the chain does not move smoothly. makes strange noises. has damaged wheels. has loose pins. has missing o-rings. or has kinks. Have the chain checked by your specialist dealer.
Also check the drive sprocket and driven sprocket. When there are either worn or damaged teeth. Have the sprocket replaced by your dealer.
NOTICE Using a new chain with worn sprockets will result in rapid chain wear.
Maintenance Basics
maintenance
Normal (GOOD) Worn (REPLACE) Damaged (REPLACE)
# Clean and lubricate After checking the game. Clean the chain and sprockets while turning the rear wheel. Use a dry cloth with chain cleaner specifically designed for O-ring chains. or neutral detergent. Use a soft brush when the chain is dirty.
After cleaning. wipe dry and lubricate with recommended lubricant.
Recommended Lubricant: Pro Honda HP Chain Lube or equivalent
Do not use a steam cleaner. a pressure washer. a wire brush. volatile solvents such as gasoline and benzene. abrasive cleaner. Chain
Recommended coolant
Pro Honda HP Coolant is a premixed solution of antifreeze and distilled water.
Concentration: 50% antifreeze and 50% distilled water
An antifreeze concentration below 40% does not provide adequate protection against corrosion and cold.
A concentration of up to 60% offers better protection in colder climates.
NOTICE Using coolant not specified for aluminum engines or tap/mineral water can cause corrosion.
Maintenance Basics
maintenance
Crankcase ventilation
Wait more often when driving in the rain. at full throttle. or after the vehicle has been washed or overturned. Wait when the sediment level can be seen in the transparent section of the drain hose.
When the drain hose overflows. The air filter can become contaminated with engine oil. resulting in poor engine performance.
Tires (Inspect/Replace) # Checking Air Pressure Visually inspect your tires and use an air pressure gauge to check the air pressure at least once a month or whenever you think the tires look too low. Always check the air pressure when the tires are cold.
# Inspection for damage
Check the tires for cuts. slots. or tears exposing fabrics or cords. or nails or other foreign objects embedded in the side of the tire or tread.
Also check the sidewalls of the tires for any unusual bumps or bulges.
Maintenance Basics
maintenance
# Examination for abnormal wear
Inspect the tires for signs of abnormal wear at the contact patch.
# Tread depth check Check the tread wear indicators. when they become visible. Replace tires immediately.
For safe driving. You should replace the tires when the minimum tread depth is reached.
WARNING
Driving with badly worn or improperly inflated tires can lead to an accident in which you can be seriously injured or killed.
Follow all instructions in this owner's manual related to tire inflation and maintenance.
Maintenance Basics
maintenance
continuation
Wear indicator location mark
Have your tires replaced by your dealer.
For recommended tires. air pressure. and minimum tread depth. see "Specifications". 2 p. 137 When changing tires, follow these guidelines:
• Use the recommended tires or equivalent tires of the same size. Construction. speed measurement. and load range.
• Have the wheel balanced with Honda Genuine balance weights or equivalent after the tire is installed.
• Do not install a tube in a tubeless tire on this vehicle. Excessive heat can cause the hose to burst.
• Only use tubeless tires on this vehicle.
The rims are designed for tubeless tires. and when accelerating or braking sharply. A tubular tire could slip on the rim and cause the tire to quickly deflate.
WARNING
Installing incorrect tires on your vehicle can affect handling and stability. and may cause an accident in which you may be seriously injured or killed.
Always use the tire size and type recommended in this owner's manual.
Maintenance Basics
maintenance
tire life
The lifespan of your tires depends on many factors. including. but not limited to. driving habits. road condition. vehicle loading. tire air pressure. maintenance history. Speed. and environmental conditions (even when the tires are not in use).
In addition to your regular inspections and maintenance. It is recommended that you have annual inspections performed once the tires are 5 years old. It is also recommended that all tires be retired after 10 years from the date of manufacture. regardless of their condition or state of wear.
The last four digits of the TIN (tire identification number) indicate the date of manufacture.
# Tire Identification Number (TIN) The Tire Identification Number (TIN) is a group of numbers and letters located on the sidewall of the tire.
ITEM XXXX XXXX 22 09
DOT: This indicates that the tire meets all U.S. Department of Transportation requirements.
Maintenance Basics
maintenance
Example tire marking
Tire identification number (TIN)
Removal and installation of body components
Battery
# Distance
Make sure the ignition switch is in the OFF position.
1. Remove the front seat. 2 p. 80 2. Unhook the elastic band from the back.
3. Disconnect the negative pole from the battery.
4. Disconnect the positive pole + from the battery.
5. Remove the battery. Be careful not to drop the terminal nuts.
# Installation
Install the parts in the reverse order of removal.
Always connect the positive pole + first. Make sure the bolts and nuts are tight.
Make sure the clock information is correct after reconnecting the battery. 2 p. 31 For the correct handling of the battery. see “Maintenance Basics”. 2 p. 68 "Battery is getting empty." 2 p. 106
maintenance
Rubber band
positive pole
negative pole
Battery
front seat
# Distance
1. Pull up the rear corners of the front seat. then remove the mounting screws.
2. Pull the front seat back and up.
# Installation
1. Insert the tab into the slot.
2. Install the mounting screws and tighten securely.
Make sure the seat is securely latched by gently pulling up.
Removing and installing body parts and front seat
maintenance
front seat
recess
mounting screws
back seat
# Distance
1. Move the seat belt forward.
2. Insert the ignition key into the seat lock.
3. Turn the ignition key clockwise. Then pull the rear seat forward and up.
# Installation
1. Insert the tab into the slot.
2. Push down the front of the rear seat while inserting the ignition key into the seat lock.
Make sure the seat is securely latched by gently pulling up.
3. Move the seat belt to its original position.
When closing, the seat locks automatically.
Removing and installing body parts and rear seat
maintenance
Sitzgurt (Originalposition)
back seat
Sitzsperre
Ignition key Tab
recess
Removing the Left Side Cover#
1. Remove the front seat. 2 p. 80 2. Remove the screw and clip. 2 p. 79 3. Remove the prongs from the grommets. Then, remove the left side panel backwards by releasing the hooks.
# Installation
Install the parts in the reverse order of removal.
Removing and installing body components u Left side cover
maintenance
Clip
Left Side Cover
bolt
Grown up
Zinke
Hook
Engine oil
Engine oil check
1. When the engine is cold. Let the engine idle for 3 to 5 minutes.
2. Turn the ignition switch OFF and wait 2 to 3 minutes.
3. Park your vehicle upright on firm ground. flat surface.
4. Check that the oil level is between the upper and lower marks on the oil level inspection window.
maintenance
oil filler cap
Oil level inspection window Upper level
lower level
Add engine oil
When the engine oil is below or near the lower level line. top up with the recommended engine oil.
2 p. 71. 2 p. 137 1. Remove the oil filler cap. Pour in the recommended oil up to the upper level mark. u Park your vehicle upright on firm ground. level surface when checking the oil level.
2. Reinstall the oil filler cap securely.
NOTICE Overfilling with oil or operating with insufficient oil can damage the engine. Do not mix oils of different brands and types. They can affect lubrication and clutch operation.
For recommended oil and oil selection guidelines. see “Maintenance Basics”.
2 S. 71
Add engine oil and engine oil
maintenance
Kühlmittel
Checking the coolant
Check the coolant level in the reserve tank when the engine is cold.
1. Park your vehicle on a fixed spot. flat surface.
2. Keep your vehicle upright.
3. Check that the coolant level is between the UPPER level and LOWER level marks on the reserve tank.
If the coolant level drops noticeably or the reserve tank is empty. You probably have a serious leak. Have your vehicle checked by your dealer.
Add coolant
When the coolant level is below the LOWER level mark. top up with the recommended coolant (2 p.73) until the level reaches the UPPER level mark.
Only add fluid from the reserve tank cap and do not remove the radiator cap.
maintenance
continuation
UPPER level mark
LOWER level mark
Reserve tank
1. Remove the reserve tank cap and add fluid while monitoring the coolant level. u Do not fill beyond the UPPER mark.
WARNING
Removing the radiator cap when the engine is hot can cause coolant to spurt out. possibly scalds.
Always allow the engine and radiator to cool before removing the radiator cap.
Add coolant and coolant
maintenance
reserve tank cap
brakes
Check brake fluid
1. Park your vehicle upright on firm ground. flat surface.
Front Check that the brake fluid reservoir is level and that the fluid level is above the LOWER mark.
Rear Check that the brake fluid reservoir is level and that the fluid level is between the LOWER level and UPPER level marks.
If the brake fluid level in either reservoir is below the LOWER mark or if the brake lever and pedal play becomes excessive. check the brake pads for wear.
If the brake pads are not worn. you most likely have a leak. Have your vehicle checked by your dealer.
maintenance
Front brake fluid reservoir UPPER level line
LOWER level mark
Rear brake fluid reservoir Front Rear
LOWER level mark
Checking the brake pads
Check the condition of the brake pad wear indicators.
Front The pads need to be replaced when a brake pad has worn down to the bottom of the gauge.
Rear The pads must be replaced when a brake pad is worn down to the turn signal.
Front Inspect the brake pads in front of the caliper. u Always check both the left and right brake calipers.
Rear Check the brake pads from the rear right side of the vehicle.
If necessary. Have the pads replaced by your specialist dealer.
Always replace the left and right brake pads at the same time.
Brakes and check the brake pads
maintenance
Front rear pads
disc wear indicators
Pads
Wear indicator Disc wear indicator Wear indicator
Adjusting the brake light switch
Check the operation of the brake light switch.
Hold the brake light switch and turn the adjusting nut in direction A if the switch is too late. or turn the nut in direction B if the switch switches too early.
Braking u Adjusting the brake light switch
maintenance
brake light switch
adjusting nut
side stand
Checking the side stand
1. Check the side stand for ease of movement. If the side stand is stiff or squeaks. Clean pivot area and lubricate pivot pin with clean grease.
2. Check the spring for damage or loss of tension.
3. Sit on the vehicle. Shift the transmission to neutral. and raise the side stand.
4. Start the engine. Pull in the clutch lever. and shift the transmission into gear.
5. Lower the sidestand completely. The engine should stop when you lower the side stand. If the engine does not stop. Have your vehicle checked by your dealer.
maintenance
side stand spring
drive chain
Check drive chain slack
Check the drive chain slack at several points along the chain. If the sag is not constant at all points. Some links may be broken and binding.
Have the chain checked by your specialist dealer.
1. Shift the transmission into neutral. Stop the engine.
2. Place your vehicle on the side stand on a firm surface. flat surface.
3. Move the lower part of the drive chain up and down to check the chain slack. in the middle between the sprockets.
Drive Chain Slack: 1 - 1 3/8 inches (25 - 35 mm)
4. Roll the vehicle forward and check that the chain moves smoothly.
5. Check the sprockets. 2 p. 72 6. Clean and lubricate the drive chain.
2 S. 73
maintenance
drive chain
coupling
Checking the clutch
# Checking the free play of the clutch lever
Check the clutch lever free play.
Freeplay at clutch lever: 3/8 - 13/16 in (10 - 20 mm)
Check the clutch cable for kinks or signs of wear. If necessary. Have your dealer replace it.
Lubricate the clutch cable with a commercial cable lubricant to prevent premature wear and corrosion.
NOTICE Improper backlash adjustment can cause premature clutch wear.
maintenance
clutch lever
free spin
Adjust clutch lever free play
# Upper adjustment
Try adjusting with the upper clutch cable adjuster first.
1. Loosen the top lock nut.
2. Turn the upper clutch cable adjuster until the free play is 10 - 20 mm (3/8 - 13/16 inch).
3. Tighten the top locknut and recheck the clearance.
# Bottom adjustment
When the upper clutch cable adjuster is unscrewed almost to the stop. or the correct freeplay cannot be obtained. Try adjusting with the lower clutch cable adjusting nut.
Adjust clutch and clutch lever free play
maintenance
continuation
Upper lock nut
Upper clutch cable adjuster
1. Loosen the top locknut and turn the top clutch cable adjuster all the way in (to allow maximum clearance). Tighten the top lock nut.
2. Loosen the bottom lock nut.
3. Turn the adjusting nut until the clutch lever free play is 3/8 - 13/16 inch (10 - 20 mm).
4. Tighten the lower locknut and check the clutch lever free play.
5. Start the engine. pull the clutch lever. and put in gear. Make sure that the engine does not stall and the vehicle does not crawl. Slowly release the clutch lever and accelerate. Your vehicle should move smoothly and gradually accelerate.
If the correct adjustment cannot be achieved or the clutch does not work properly. see your dealer.
Adjust clutch and clutch lever free play
maintenance
Lower lock nut
adjusting nut
accelerator
Checking the throttle valve
With the engine off. Check that the throttle rotates smoothly from fully closed to fully open in all steering positions and that the throttle play is correct. If the throttle does not move smoothly or does not close automatically. or if the cable is damaged. Have the vehicle checked by your dealer.
Throttle Grip Flange Play: 1/16 - 1/4 inch (2 - 6 mm)
Adjusting the gas clearance
1. Slide the cable sleeve.
2. Loosen the lock nut.
3. Turn the adjuster until the free play is 1/16 - 1/4 inch (2 - 6 mm).
4. Tighten the lock nut and reinstall the cable boot. then check the throttle function again.
maintenance
free spin
flange
Lock nut cable sleeve
Throttle Grip Adjuster
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